Plasma Cutter (4×8 CNC Plasma Table)

Arclight Dynamics partners with Hypertherm to offer the MAXPRO200 Plasma System for the Arc Max Unlimited series CNC Plasma Tables.

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air, oxygen, or nitrogen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology – improve cut consistency and significantly increase consumable life to lower your cost per part.

• Pierce up to 1.25″ mild steel (mechanized cutting)
• Maximum 2″ mild steel cut capacity (Edge Start)

Input Voltage Options:

200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A

Hypertherm Plasma Cutters are in stock and available only for purchase with a Arclight Dynamics CNC Plasma Systems. NOT Sold Separately.

Benefits of the MAXPRO200 Plasma System

The MAXPRO200 plasma cutting system achieves impressive cut speeds, consistent cut quality and exceptional consumable life with air or oxygen plasma gas. Optimized cutting parameters are automatically set and controlled in one step for easy operation. Engineered for heavy-duty, high capacity mechanized and handheld cutting and gouging, the MAXPRO200 delivers reliable performance across a wide range of industrial applications.

Easy to use

• The easiest plasma system in its class for air and oxygen plasma cutting – easy to install, easy to operate, easy to maximize performance.
• Intuitive one step interface and automatic gas control deliver consistent results without operator intervention.
• The MAXPRO200 plasma cutting system achieves impressive cut speeds, consistent cut quality and exceptional consumable life with air or oxygen plasma gas.
• Optimized cutting parameters are automatically set and controlled in one step for easy operation.
• Engineered for heavy-duty, high capacity mechanized and handheld cutting and gouging, the MAXPRO200 delivers reliable performance across a wide range of industrial applications.
• Advanced diagnostics simplify troubleshooting and service.

Maximized Productivity

• MAXPRO200 combines fast cutting speeds and quick process changes to maximize productivity.
• The fastest cut speeds in its class produce more finished parts per hour.
• Engineered with 100% duty cycle for the most demanding production environments.

Superior Technology

MAXPRO200 vs. Oxyfuel

• Cut speeds and pierce times are as much as 7 times faster for maximized productivity.
• Significantly lowers operating cost per part up to 50 mm (2″).
• Less dross, less warping, and a smaller heat-affected zone to minimize high-cost secondary operations.
• Increases flexibility to cut and gouge mild steel, stainless steel, aluminum, and stacked, painted or rusted metal.
• Improves mild steel cutting safety over the use of acetylene, a highly flammable gas used for oxyfuel cutting.

Low operating cost

• Exceptional consumable life and consistent performance deliver more cost-effective results.
• Do more with less power: patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels.
• Superior cut quality and consistency minimize high cost secondary operations.
• Advanced consumable technologies including LongLife®, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part.

Industry-leading reliability

• Engineered and tested using the same proven design process as the HyPerformance® HPRXD® product family for superior reliability in the most demanding cutting environments.
• During development, Hypertherm systems endure rigorous reliability testing procedures equivalent to years of use in extreme operating environments.
• The MAXPRO200 is built with less than half the number of internal parts compared to other systems on the market. Fewer parts provide greater reliability and serviceability.
• Self-diagnostics are performed automatically at startup and continually throughout the cutting process.

Cut with Confidence

• Hypertherm is ISO 9001: 2000 registered.
• Hypertherm’s full-system warranty provides complete coverage for one year on the torch and leads and two years on all other system components.
• Hypertherm’s plasma power supplies are engineered to deliver industry leading energy efficiency and productivity with power efficiency ratings of 90% or greater and power factors up to 0.98. Extreme energy efficiency, long consumable life, and lean manufacturing lead to the use of fewer natural resources and a reduced environmental impact.

Power Requirements

Air/Gas Requirements

Downloads

MAXPRO 200 System Brochure
MAXPRO200 Mechanized Consumable Parts List Brochure

Specifications

Operating Data

• Virtually dross-free cutting capacity – mild steel 20 mm (3/4″)
• Production pierce capacity – mild steel 32 mm (1 1/4″)
• Severance* – mild steel 75 mm (3″)
• Bevel – 200 amp consumables support 45° bevel capability

*The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality. Cutting at severance thickness should be infrequent.

SYNC VERSION

The Powermax65® plasma system is a professional grade 20 mm (3/4″) plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.

• Pierce up to 5/8″ mild steel (mechanized cutting)
• Pierce up to 3/4” mild steel (handheld cutting)
• Maximum 1″ mild steel cut capacity (Edge Start)
• Interchangeable hand and machine torch capability

The premier system for CNC Plasma Cutting, the Powermax85® is a professional grade 25 mm (1″) plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance. The most popular Plasma Cutter paired with Arclight CNC Plasma Tables.

• Pierce up to 3/4″ mild steel (mechanized cutting)
• Pierce up to 1” mild steel (handheld cutting)
• Maximum 1.25″ mild steel cut capacity (Edge Start)
• Interchangeable hand and machine torch capability

The Powermax105® SYNC is a professional grade 32 mm (1-1/4″) plasma cutting system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.

• Pierce up to 7/8″ mild steel (mechanized cutting)
• Pierce up to 1.25” mild steel (handheld cutting)
• Maximum 1.5″ mild steel cut capacity (Edge Start)
• Interchangeable hand and machine torch capability

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

• Pierce up to 1/2″ mild steel (mechanized cutting)
• Pierce up to 5/8” mild steel (handheld cutting)
• Maximum 1″ mild steel cut capacity (Edge Start)
• Interchangeable hand and machine torch capability

Delivering maximum power and performance for air plasma, the Powermax125® plasma system cuts thick metals fast. Able to make short work of the toughest CNC Plasma Cutting, the system offers a 100% duty cycle at 1″ mechanized pierce capability. It also gives you the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Optional Duramax® Hyamp™ torch styles provide versatility for hand cutting and CNC Plasma Cutting.

• Pierce up to 1″ mild steel (mechanized cutting)
• Pierce up to 1.75” mild steel (handheld cutting)
• Maximum 1.5″ mild steel cut capacity (Edge Start)
• Interchangeable hand and machine torch capability

Hypertherm Powermax Plasma Cutters are in stock and available only for purchase with a Arclight Dynamics CNC Plasma Systems. NOT Sold Separately.

Benefits of Powermax SYNC

The next generation of Powermax65/85/105 systems is unlike any plasma you’ve seen before. Featuring built‑in intelligence and a revolutionary single-piece cartridge consumable, Powermax SYNC™ series helps to address skilled labor shortages with its simplified system operation. This new platform streamlines consumable inventory, lowers operating costs, and maximizes performance and productivity.

Easy To Use

• Easy-to-identify single-piece cartridge consumables are color-coded by process to eliminate parts confusion and simplify consumable inventory management
• New SmartSYNC™ torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors
• Ability to tackle a wide range of jobs with easily interchangeable torch styles and application-specific cartridge consumables for various types of cutting and gouging
• End-of-life detection lets you know when it is time to change your cartridge

Productivity Gains

• Simplified operation minimizes downtime, troubleshooting, waste, and training time.
• Advanced cartridge consumable design provides up to twice the life for hand cutting, and improved quality over life in mechanized setups compared to standard consumables.
• Each cartridge has been designed to optimize the cutting or gouging process for the best performance possible.

Innovative Smart System

• End-of-life detection lets the operator know when it’s time to change the cartridge
• Advanced torch communication for automated process setup
• Time-saving controls directly on the torch allow you to adjust amperage and change the consumable without returning to the power supply
• Access to cartridge data for performance tracking and analyzing usage patterns
• Available cartridge reader accessory pairs with Powermax SYNC smartphone app to analyze performance data such as starts, transfers, and arc-on time

Industry-leading Reliability

• Engineered for rugged, industrial environments
• SpringStart™ technology ensures consistent starting and a more reliable torch

Built and tested to withstand the harshest conditions

• Duramax torches are designed for high impact and heat-resistance.
• Spring Start technology ensures consistent starting and a more reliable torch.
• Low maintenance for maximum up-time it keeps on going.

Low Operating Cost

• Long consumable life for lower cost and more up-time.
• Exclusive electrode end-of-life detection protects the torch and work piece from damage by automatically stopping power when the electrode is overused.
• High power efficiency lowers energy consumption.
• Hypertherm Certified™ reliability ensures peak performance even in the harshest environments.

Electrical Requirements

• Single or 3 Phase 
• 200-600 Volts

Air Requirements

• Minimum 60 gallon tank
• 5 Horsepower motor or greater
• 15 CFM at 90PSI
• Air filtration and drying system

BROCHURE