Plasma Cutter
SYNC VERSION
The Powermax65® plasma system is a professional grade 20 mm (3/4″) plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.
- Pierce up to 5/8″ mild steel (mechanized cutting)
- Pierce up to 3/4” mild steel (handheld cutting)
- Maximum 1″ mild steel cut capacity (Edge Start)
- Interchangeable hand and machine torch capability
The premier system for CNC Plasma Cutting, the Powermax85® is a professional grade 25 mm (1″) plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance. The most popular Plasma Cutter paired with Arclight CNC Plasma Tables.
- Pierce up to 3/4″ mild steel (mechanized cutting)
- Pierce up to 1” mild steel (handheld cutting)
- Maximum 1.25″ mild steel cut capacity (Edge Start)
- Interchangeable hand and machine torch capability
The Powermax105® SYNC is a professional grade 32 mm (1-1/4″) plasma cutting system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.
- Pierce up to 7/8″ mild steel (mechanized cutting)
- Pierce up to 1.25” mild steel (handheld cutting)
- Maximum 1.5″ mild steel cut capacity (Edge Start)
- Interchangeable hand and machine torch capability
For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.
- Pierce up to 1/2″ mild steel (mechanized cutting)
- Pierce up to 5/8” mild steel (handheld cutting)
- Maximum 1″ mild steel cut capacity (Edge Start)
- Interchangeable hand and machine torch capability
Delivering maximum power and performance for air plasma, the Powermax125® plasma system cuts thick metals fast. Able to make short work of the toughest CNC Plasma Cutting, the system offers a 100% duty cycle at 1″ mechanized pierce capability. It also gives you the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Optional Duramax® Hyamp™ torch styles provide versatility for hand cutting and CNC Plasma Cutting.
- Pierce up to 1″ mild steel (mechanized cutting)
- Pierce up to 1.75” mild steel (handheld cutting)
- Maximum 1.5″ mild steel cut capacity (Edge Start)
- Interchangeable hand and machine torch capability
Hypertherm Powermax Plasma Cutters are in stock and available only for purchase with a Arclight Dynamics CNC Plasma Systems. NOT Sold Separately.

Benefits of Powermax SYNC
The next generation of Powermax65/85/105 systems is unlike any plasma you’ve seen before. Featuring built‑in intelligence and a revolutionary single-piece cartridge consumable, Powermax SYNC™ series helps to address skilled labor shortages with its simplified system operation. This new platform streamlines consumable inventory, lowers operating costs, and maximizes performance and productivity.
Easy To Use
- Easy-to-identify single-piece cartridge consumables are color-coded by process to eliminate parts confusion and simplify consumable inventory management
- New SmartSYNC™ torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors
- Ability to tackle a wide range of jobs with easily interchangeable torch styles and application-specific cartridge consumables for various types of cutting and gouging
- End-of-life detection lets you know when it is time to change your cartridge
Productivity Gains
- Simplified operation minimizes downtime, troubleshooting, waste, and training time.
- Advanced cartridge consumable design provides up to twice the life for hand cutting, and improved quality over life in mechanized setups compared to standard consumables.
- Each cartridge has been designed to optimize the cutting or gouging process for the best performance possible.
Innovative Smart System
- End-of-life detection lets the operator know when it’s time to change the cartridge
- Advanced torch communication for automated process setup
- Time-saving controls directly on the torch allow you to adjust amperage and change the consumable without returning to the power supply
- Access to cartridge data for performance tracking and analyzing usage patterns
- Available cartridge reader accessory pairs with Powermax SYNC smartphone app to analyze performance data such as starts, transfers, and arc-on time
Industry-leading Reliability
- Engineered for rugged, industrial environments
- SpringStart™ technology ensures consistent starting and a more reliable torch
Built and tested to withstand the harshest conditions
- Duramax torches are designed for high impact and heat-resistance.
- Spring Start technology ensures consistent starting and a more reliable torch.
- Low maintenance for maximum up-time it keeps on going.
Low Operating Cost
- Long consumable life for lower cost and more up-time.
- Exclusive electrode end-of-life detection protects the torch and work piece from damage by automatically stopping power when the electrode is overused.
- High power efficiency lowers energy consumption.
- Hypertherm Certified™ reliability ensures peak performance even in the harshest environments.
Electrical Requirements
- Single or 3 Phase
- 200-600 Volts
Air Requirements
- Minimum 60 gallon tank
- 5 Horsepower motor or greater
- 15 CFM at 90PSI
- Air filtration and drying system
*Elite/Ultra 35 Machine Torch